CNC Lathe Maintenance and Troubleshooting (MACSIM)

The CNC Lathe Kit has been designed to train the user on maintenance and troubleshooting aspects of CNC Lathes- Controls, Electrical, Electronics & Mechanical, with focus on - CNC System Commissioning, Programming, Maintenance & troubleshooting. The mechanical setup comprises of the entire machine setup - Saddle, Bed, Spindle assembly and Pneumatic and Hydraulic devices - all of which built for ease of integration with control to teach CNC Machine Maintenance. It has a specially designed operator panel & control combining all the components of a CNC (NC, PLC, HMI) and drive control in a single unit. This kit is offered with a choice of CNC Control -SINUMERIK 808D, Siemens 828D, Fanuc 0iMate, Mitsubishi E70 and an entire mechanically ready machine.

Options include accessories that can be added to the machine, basic and advanced tooling kit for maintenance and calibration, a list of courses to choose from.
Skill Development Objectives
  • CNC Electronics (Controls) Maintenance
  • PLC & system Interfacing
  • Maintenance of Servo drivers & Motors - Spindle Drive & Motor
  • Commissioning of machine & knowledge in Machine Data
  • Maintenance of CNC Hydraulic & Pneumatic
  • General Machine Tool Maintenance
    • Calibration
    • Testing
    • Table Setup with Servo Motors.
Lathe Machine Specification
Spindle Axis
Horizontal
X/Z Strokes
95 / 210 mm
Swing Over Bed
300 mm
Tool Cross Section
12 x 12 mm
Distance between Centers
300 mm
Spindle Nose Taper
A2-4
Spindle Speed
150-4000 RPM
Spindle Power
3.7 Kw / 5 Hp
Rapid Feed Rate
5000 mm/min
X, Z Motors
Servo Motor
Tool Turret
Electro-mechanical 8 Station Indexing (Included)
Transmission
Ball Screw
Machine Weight
900 kgs / 1980 lbs
Overall Dimension
1700 x1100 x 1650
Power Supply
380- 440V, 3 Phase, 50/ 60 Hz, 12 KVA
Lubrication
Centralized Lubrication
Coolant
0.08 Kw
Sensors, Switches & Miscellaneous
Sensor
Limit Switch
Isolator Switch
E - Stop Switch
Encoder  2000 PPR
Transformer
Light
I/O Card
Air Conditioning unit for CNC System and Servo drives.
Manual Chuck
Hydraulic / Pneumatic Chuck and its accessories (Optional)